Film-Faced Plywood or Phenolic Plywood
Film Faced Plywood
Film-faced birch plywood is high-quality plywood that is covered with treated resin paper which turns into a protective film during manufacture. This type of plywood is commonly used in construction and vehicle production since it is easy to mount and work with. It is easy to color, making it a popular choice for outdoor playground equipment and children’s furniture.
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FILM-FACED PLYWOOD FROM THOMES
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Film Faced Plywood
Film-faced plywood (also known as phenolic plywood) is a special type of plywood with both sides coated with a wear-resistant, waterproof film. The film is meant to protect the wood from harsh environmental conditions and extend the service period of the plywood. Film-faced plywood is called phenolic plywood because both sides are soaked in phenolic resin to create a durable, water-resistant, smooth, and stable surface.
Thomes offers many different colors of phenolic plywood:
Industry standards
Dark Brown Phenolic
Black Phenolic
Thomes also offers special colors of phenolic plywood:
Light brown Phenolic
Green Phenolic
Yellow Phenolic
Marine Blue Phenolic
Two basic versions of film-faced plywood are available at Thomes: film/film (F/F) and film/wire (F/W). Some of the benefits of phenolic plywood available at Thomes are:
Edges are sealed for longevity
Relatively low price
Longer shelf life
Higher resistance to cracking
Suitable for logo printing
Ideal solution for transport and construction industries
TWO BASIC VERSIONS ARE AVAILABLE
Film/Film (F/F)
Film Face PlywoodThis version is smooth on both sides and can be produced in multiple colors. F/F was first developed as a concrete forming panel, which remains its principal use. However, it can be used in any application where moisture resistance, strength, and abrasion resistance are required.
FILM/WIRE (F/W)
Film Face Plywood
F/W wire mesh plywood has a wire mesh surface on one side and is smooth on the other. It has the same strength and moisture-resistant properties as F/F film-faced plywood with the extra benefit of non-slip capabilities
In both versions, the edges are factory sealed with an acrylic sealant to minimize moisture ingress. Phenolic-coated plywood is available in:
Light brown Phenolic (Grammature: 117g/m2)
Black Phenolic (Grammature: 120 g/m2)
Yellow Phenolic (Grammature: 167 g/m2)
Green Phenolic (Grammature: 120 g/m2)
HEXA DESIGN PHENOLIC FILM
The Hexa option is an excellent choice for decorative flooring due to the hexagonal pattern. Both sides of the plywood are coated with a high-density paper film that is saturated with a phenol-formaldehyde resin for maximum anti-slip prevention. It can be coated in grey or brown film and is often used in the transportation industry as flooring due to its extreme slip- and wear-resistant properties. Common applications include:
Loading platforms
Trailers
Vans
Stages, stands, terraces
Scaffolding
Playground and sports facilities
APPLICATIONS OF FILM-FACED OR PHENOLIC PLYWOOD
DOMESTIC APPLICATIONS
Phenolic-coated plywood is used to make furniture such as chairs, tables, beds, and sofas. Film-faced plywood is water-resistant and will not warp or experience mechanical stress during the manufacturing process. Compared to normal plywood, film-faced plywood has more wear-resistant surfaces and is durable, making it ideal for use in constructing high-quality furniture.
These properties also make it a popular choice for constructing children’s toys.
INDUSTRIAL APPLICATIONS
Phenolic-coated plywood is used in the transportation industry for bus and truck flooring. According to the types of face/back, phenolic plywood can be divided into smooth and anti-slip film-faced plywood. Anti-slip phenolic plywood is used to create flooring materials for trucks, vehicles, and other platforms.
Another use is to make shuttering boxes. Due to the water-resistance of film-faced plywood, it is recommended for shuttering boxes because they are used to contain wet concrete during the drying process.
MAKE THOMES LTD. YOUR BALTIC BIRCH PLYWOOD SUPPLIER
Thomes is one of the largest North American importers and suppliers of Baltic Birch plywood. Our high-quality, attractive plywood is sourced from trusted producers that utilize conventional press technologies coupled with innovative coatings, allowing us to provide durable products. We strive to be more than just a wholesale supplier and instead provide unique product solutions. We find you the best option to solve your production requirements. Contact us today and let our team help you find the best phenolic plywood option for your operation.
CONTACT US TODAY
Our MISSION is Supply Chain Oriented, to find you the best option to solve your production requirements.
Black Film Faced Plywood, akin to its structural counterpart, Form Plywood, lacks a structural rating, rendering it unsuitable for structural formwork applications. Crafted from a blend of mixed hardwood and pine, our plywood core combines strength and versatility for optimal performance. The film ply features a resilient resin-impregnated paper overlay, akin to form ply, delivering durability and longevity. While not certified to specific stress grades like form ply, our film-face plywood is non-structural-rated, making it a popular choice in the concrete formwork industry where certified plywood is not mandatory.
Bonded with a robust A-type marine adhesive, our plywood guarantees exceptional durability and reliability. We prioritize the highest standards for our overlays, ensuring superior quality and performance. With minimal water permeability, our plywood offers reliable protection against moisture, maintaining its integrity even in humid conditions.
Our bonding process ensures a strong and lasting connection, providing stability and resilience in various applications. Our plywood exhibits excellent alkaline resistance, making it suitable for a wide range of environments.
Available in varying thicknesses to accommodate diverse needs, this plywood boasts a black film coating on both sides and is bonded with A Bond Exterior Glues. Its non-structural rating does not compromise its utility; instead, it ensures versatility and adaptability in a multitude of projects.
Designed for non-structural applications, this plywood excels where strength and durability are paramount. Whether for Non Loadbearing Formwork, Curved Formwork, Horse Stables, Furniture, or Durable Work Benches, Black Film Faced Plywood delivers reliability and performance.
Elevate your creations with Black Film Faced Plywood—a testament to quality, durability, and versatility in every application.
9 mm 2400 x 1200 Smooth / Raw Mixed hardwood & pine
12 mm 2400 x 1200 Smooth / Smooth
Mixed hardwood & pine
17 mm 2400 x 1200 Smooth / Smooth
Mixed hardwood & pine
17 mm 2400 x 1200 Non Slip Texture / Smooth
Poplar
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Maxi Film
Our popular joinery panel in designer colours
Maxi Film shows off the plywood edge detail we all love beneath a protective film.
Quality plywood decked in a smooth, hard melamine film coating on both faces makes the Maxi Film a durable and suitable product for the majority of applications.
Available in either solid Black and White colours or timber grain in Natural Birch and Oak finishes, the film coating contrasts with the exposed edge detail making it a spectacular choice for wall, ceiling or joinery projects. It can also be used in demanding areas like kitchens and bathrooms, without compromising style.
Maxi Film is an industrial product, each sheet is unique and has some natural features which add character to the product. This is inherent with Film face products and in no way affects the overall performance of the product.
Technical Info
Sheet Size 2440x1220mm
Thicknesses 12, 18, 25mm Black & White
12, 18mm Natural Birch and Oak
12mm best for walls/ ceilings. 18, 24mm best for joinery. Contact us if you have a question about your project.
Colours Black, White, Natural Birch, Oak
Lead Times In stock. Large quantities are worked out on a case-by-case basis
Warranty Project Specific, Contact us for more infomation.
Applications
Walls/ Ceilings Joinery
Maxi Film panels are suitable for both, walls and ceiling linings.
Project: Fish Creek House with product Maxi Film Black. Architect: Edition Office
Project: St Josephs Primary School, Warragul, Maxi Film Black
Group Rating
Maxi Film holds a standard Group 3 Fire Rating. Unfortunately, there are no options for increasing the fire rating of this product.
Installation
Depending on your application, the best installation method for walls and ceilings using Maxi Film is our own Maxiply Concealed Plug (Walls/ Ceilings) or our Z- Clip system (Walls only).
Customisation
Maxi Film can be customised in terms of panel sizes, as shown in this image.
Keep in mind– For maximum durability and a longer life, all edges should be sealed with a clear hard-wax oil. Tins of hard-wax oil and coloured touch up oil are available for purchase. Maxi Film is primarily for internal use. Maxiply does not recommend any plywood to be used for doors as external factors such as handling can affect the structure. For more information see our blog article on plywood doors.
Next Steps
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Order samples by filling in your details here and will we be in contact to confirm your selection shortly.
Please note that if you are not an Architect or Designer, a surcharge for samples will be required
If you have a question and are an Architect or Interior Designer; contact our Australian rep directly-
Ben Sangster– architects@maxiply.com.au
In the meantime, check out our latest projects or Instagram. We look forward to helping you maxiply your next project.
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